Denimville implement GSDCost for enhanced production efficiency and cost by 7% optimization in global denim manufacturing New Era

INSIGHTS


  • Denimville implement GSDCost from Coats Digital, a prominent global jeans and sportswear manufacturer headquartered in Guatemala City, is embracing digital transformation.
  • This pivotal move is designed to amplify production efficiency, curtail operational costs, and establish standardized cost-to-make processes within the company’s dynamic operations.
  • They aims to refine method-time-cost efficiencies by an impressive 4-7%, a move poised to revolutionize its manufacturing landscape

For enhanced production efficiency and cost optimization and a strategic move towards redefining the dynamics of denim manufacturing, the well known Denimville, a prominent global jeans and sportswear manufacturer headquartered in Guatemala City, is making waves with its recent adoption of the revolutionary GSDCost solution from Coats Digital. This transformative integration is poised to not only enhance production efficiency and reduce costs but also set a new standard for the entire denim industry’s cost-to-make processes.

Denimville implement GSDCost
Denimville implement GSDCost

Efficiency Gains:

Denimville’s forward-thinking strategy in adopting digital tools reflects its dedication to staying at the forefront of the constantly evolving textile industry. By incorporating GSDCost into its operations, the company foresees a significant boost in method-time-cost efficiencies, with a projected enhancement ranging from an impressive 4% to 7%, depending on the specific garment in question. Coats Digital, a well-known provider of innovative solutions, emphasizes the potential for transformative change within Denimville’s digital ecosystem. This move positions Denimville to leverage the latest technologies for improved efficiency and competitiveness in the textile market.

Strategic Collaboration for Sustainable Growth:

The strategic collaboration between Denimville and Coats Digital signifies a pivotal moment in the textile industry’s digital evolution. Denimville, known for its high-quality fashion jeans catering to global brands like Abercrombie, Hollister, Loft, Chicos, and Maurices, is setting new standards by integrating GSDCost. This collaboration is not just about optimizing production efficiencies but also about controlling costs and streamlining cost-to-make processes to ensure sustained growth.

Empowering Operational Excellence:

Edwin Cifuentes, the engineering manager at Denimville, emphasizes the need for continuous improvement in an era of globalization. GSDCost joins the ranks of previously successful implementations like FastReactPlan and VisionPLM, marking Denimville’s dedication to staying at the forefront of industry innovation. The integration of GSDCost is expected to empower operational excellence by leveraging integration synergies and ensuring seamless data exchange across the production pipeline.

Maximizing Production Efficiencies:

GSDCost is set to revolutionize Denimville’s production operations by introducing accurate, scientific methods. This includes optimizing sewing techniques, balancing production lines, reducing costs, and setting realistic performance targets for machine operators. Importantly, Denimville is committed to ensuring fair wages, aligning technological advancements with ethical practices, and fostering a work environment that values its workforce.

Certification Milestone and Future Projections:

The noteworthy three-month effort invested by the Denimville team in gaining GSDCost certification showcases their dedication to achieving excellence. With the successful certification, Denimville is now poised to apply GSDCost in planning departments and on the factory floor. Georgina Vazquez, project manager at Coats Digital, commends Denimville for their commitment to innovation. Initial projections hint at a substantial improvement in Standard Minute Values (SMV), ranging from 4% to 7%, within the first year of implementation.

Industry Best Practices and Future Readiness:

Denimville’s proactive stance towards adopting innovative fashion technology solutions positions them as a beacon of industry best practice. The integration of GSDCost aligns seamlessly with their long-term vision of meeting evolving customer and consumer demands. This commitment to future readiness is underscored by their strategic partnership with Coats Digital, and the anticipation of sustained industry leadership.

In conclusion,

Denimville’s strategic adoption of GSDCost signifies a paradigm shift in the textile industry. The synergy between technology, sustainability, and operational excellence is evident as Denimville continues to lead the way in modern denim manufacturing. This transformative integration not only sets a new standard but also serves as a benchmark for industry players looking to navigate the dynamic landscape of contemporary manufacturing. As Denimville takes this digital leap, it not only secures its position as an industry leader but also paves the way for a future where efficiency, cost optimization, and sustainability go hand in hand.

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